Tuesday 21 April 2020

Types of packaging machines for the industrial sector

In the packaging and packaging systems we find its main function and base, which is the packaging, the wrapper that contains the merchandise to group the products temporarily and thus facilitate their handling, transport and storage.

The Bottle Loaders works as a protection and guarantees the integrity of the goods throughout the process. In this sense, the tertiary packaging is the final layer that covers the product, and therefore the packaging is the last step in the production line.

Thus, there are numerous machines with different functions at the end of the production line and each of them is intended to provide a solution based on the needs of the product;
  1. Strapping machines
The strapping machine is a machine that seals the goods to each other horizontally, vertically or to the pallet. This strapping or lacing is carried out with a strap that surrounds the load.

The strap, as well as the strapping system, varies according to the merchandise, where the strap can be found in different materials depending on the weight of the load.

For example, heavy goods need a steel strap, and the food industry must have a hygienic strap with materials such as PET.

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Bottle Unloaders machine function? The strapping machine surrounds the load with the strap to stabilize it during transport and handling, allowing a perfect reception by the customer. In this way, breakage and damage to the load are avoided.

The main applications of the strapping machine are:

Sealing of packages for shipping and transportation
Compacting and grouping of products
Grouping and joining of individual pieces of smaller or larger size.
Security sealed and sealed in boxes, wrappers and containers.
Fix the load directly on the pallet.
  1. Shrink / Shrink Furnaces
Shrink ovens or Crate Washers are machines that package or wrap the merchandise with a thermoplastic film.
This plastic wrap seals the product or load to the pallet, so that the merchandise is protected against dirt and other manipulations.
Shrinking means packaging a product with a film or transparent film that retracts and adapts to the shape of the product.
A shrink- wrap machine reduces costs in the product packaging process: it stretches the plastic film so that the amount of film used is saved
Retraction furnaces are used in various industries and can be found in different sizes, as well as with more or less automation.
  1. Hooded
The capper wraps and protects the load with an extendable plastic cover or film, in this way, the Centrifuges are protected against inclement weather such as rain, dirt and dust.
A hooded machine also performs shrink wrapping, which consists of sealing the wrapping, in this way it becomes inviolable.
It is a system for fixing merchandise to fixed trays, to make a waterproof load that can be stored abroad.
  1. Wrapper / Baler
It is an installation that packages the load and Churns it with a transparent plastic film that protects the merchandise from dirt and ensures stability during the transport and handling of the goods.
The wrapper is essential to save meters of the film that covers the load. Without the wrapper, up to 3 times more film is spent, in addition to not obtaining the necessary safety compaction for the merchandise.

Tuesday 7 April 2020

How to properly vacuum pack butter?

 

Pack food when it is as low as possible. This avoids risky temperatures and the food will not give off steam harmful to the machine. Hot vacuum packed food can generate unwanted water vapor inside the vacuum bag.
The packaging of the Butter Silos prevents them from overflowing the vacuum bag. For certain foods, the cold generates better structure of the flesh which allows them to better withstand the effects of pressure. In some cases (seafood), the product is even chilled by immersing it in ice water.
  • Pack liquids in bags that are long and wide enough to prevent them from overflowing. The liquid tends to swell the bag during evacuation and to escape through the part where the suction takes place.
  • Make sure that the opening of the welding bag is always clean, flat and free of creases.
  • Reinforce hygiene measures as much as possible: cleaning and disinfection.
  • Choose the vacuum bags according to the machine and the products to be packaged.
  • Labeling: the packaged product must imperatively be labeled by Butter Packing Machines. The labeling system can vary but a minimum of data is always required: contents of the sachet and useful life. The usual information is: the name of the product, its date of production, its expiry date, the person responsible for the preparation, the number of the preparation, the function or recipient of the preparation and the place of storage .

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4 tips for vacuuming fragile products
  1. Pressure: set the vacuum pressure to a lower value while maintaining a minimum of 98% vacuum or 20 mbar.
  2. Vacuum boxes: use jars, vacuum boxes or Green Vac containers to put fragile products under vacuum.
  3. Inert gas: replace part of the vacuum with gas (bell machine gas option). The gas replaces the air and prevents the bag and its contents from being crushed.
  4. The gradual return to atmosphere: this option (bell machine) ensures slow and gradual return to the end of the cycle of Butter Making Machines so that the bag gently follows the packaged product.
Should a product to be kept cool be vacuumed?
Yes. If bacteria that do not require oxygen are initially present in the product, after Butter Production Lines, these bacteria continue to grow more at room temperature than refrigerated.
The advantages of vacuum for Butter?
  • Preservation begins with protection
Protect red and pink meats and poultry with MAP packaging (gas injection),
Respect the minimum oxygen O2 content to maintain color,
Slow the development of microorganisms,
Multiply by 2 or 3 the DLC,
Keep your parts cool up to 5-8 days instead of 2-4 days.
  • Transport without odors or dirt
Avoid blood drips and odors during transport,
Respect HCCAP standards,
Physically protect your room from its environment,
Chemically protect organic products stored together.
  • An adapted and enticing presentation
Carefully present your products with traditional or luxury
packaging , Vary the packaging and consumables: sachets, trays and terrines.
  • The amplified smoked or dried taste
Concentrate better the aromas of smoking and salting,
Save the condiments and eliminate the preservatives and additives,

Cook the meats under vacuum with their accompaniments.