What is packaging, and what does it consist of?

 

The packaging is an integral part of the process. It fulfills two important objectives: to announce the product and protect it properly so that it is preserved for a certain period.

The package must meet a series of fundamental requirements, including:

• Containment
• Protection and conservation
• Communication
• Manufacturing facility
• The comfort of use

The main packaging techniques are:

Traditional packaging

Vacuum packed

Packaged in controlled atmospheres (EAC)

The packaging materials can be classified in the following groups:

Packaging for sale

 The containers for the sale of the product to the consumer are those that contain the product, inform about it, and protect it during its use and domestic storage.

Containers for transport

 They are the ones that protect the Butter Production Lines during transport and its distribution.

The containers must be filled with the precise amount of product to comply with current regulations. The effective closure of the package guarantees the maintenance of the quality of the packaged product during its useful life. The closure constitutes the weakest part of the container.

Closed

The closing operation consists of the union of the lid or closure with the container. The lid is the element that guarantees the duration and inviolability of the product.

Any of the following systems closes the containers:

Pressure closures: this type of closure is used for carbonated beverages. The cap can be cork, injection-molded polyethylene, crown cap, and aluminum screw caps.

Normal closures: these include cork stoppers with tin foil, aluminum caps, and aluminum foil caps.

Vacuum closures: they are used for preserves and jars of Butter Silos.

Vacuum packaging

Vacuum packaging is a technique that relies on the elimination of oxygen to reduce the proliferation of aerobic microorganisms that produce product degeneration.

IT IS NECESSARY:

• An enclosure that can be closed tightly.
• A vacuum pump

The types of vacuum packing machines are:

Vacuum packing machines for bags. It consists of a chamber that closes tightly and from which atmospheric air is completely extracted. They may be:

• Of a bell
• Double bell
• Automatic

Barlet sealers

It is composed of a chamber or mold that closes tightly and consists of two parts; the lower part slides horizontally to be able to place the preformed barlets, previously loaded with product, in the corresponding alveoli. There are two kinds:

• Semiautomatic sealers
• Automatic sealers

Controlled atmosphere packaging (eac).

The technology of controlled atmosphere packaging (EAC) uses semipermeable films in association with a known composition of gas introduced into the container, which provides the desired internal atmosphere over the life of the product composition.

In the closed container, the level of oxygen will decrease, and the level of CO2 will increase due to the effects of the natural respiration of the raw vegetable.

If the Butter Making Machines were completely waterproof, the product would be altered quite quickly as a result of anaerobic glycolysis with low oxygen pressures.

There are two packaging techniques in modified atmosphere :

• Vacuum compensated

The vacuum technique is used to remove the air inside the container, and once removed, the protective gas is injected, and the film is heat-sealed.

• Bell packing machines.
• Butter Packing Machines
• Automatic packaging machines
• By sweep

 This technique consists in displacing the atmospheric air of the container by sweeping the gas or mixture of gases to be used.

What is packaging, and what does it consist of?

The packaging is an integral part of the process. It fulfills two important objectives: to announce the product and protect it properly so that it is preserved for a certain period.

The package must meet a series of fundamental requirements, including:

• Containment
• Protection and conservation
• Communication
• Manufacturing facility
• The comfort of use

The main packaging techniques are:

Traditional packaging

Vacuum packed

Packaged in controlled atmospheres (EAC)

The packaging materials can be classified in the following groups:

Packaging for sale

 The containers for the sale of the product to the consumer are those that contain the product, inform about it, and protect it during its use and domestic storage.

Containers for transport

 They are the ones that protect the Butter Production Lines during transport and its distribution.

The containers must be filled with the precise amount of product to comply with current regulations. The effective closure of the package guarantees the maintenance of the quality of the packaged product during its useful life. The closure constitutes the weakest part of the container.

Closed

The closing operation consists of the union of the lid or closure with the container. The lid is the element that guarantees the duration and inviolability of the product.

Any of the following systems closes the containers:

Pressure closures: this type of closure is used for carbonated beverages. The cap can be cork, injection-molded polyethylene, crown cap, and aluminum screw caps.

Normal closures: these include cork stoppers with tin foil, aluminum caps, and aluminum foil caps.

Vacuum closures: they are used for preserves and jars of Butter Silos.

Vacuum packaging

Vacuum packaging is a technique that relies on the elimination of oxygen to reduce the proliferation of aerobic microorganisms that produce product degeneration.

IT IS NECESSARY:

• An enclosure that can be closed tightly.
• A vacuum pump

The types of vacuum packing machines are:

Vacuum packing machines for bags. It consists of a chamber that closes tightly and from which atmospheric air is completely extracted. They may be:

• Of a bell
• Double bell
• Automatic

Barlet sealers

It is composed of a chamber or mold that closes tightly and consists of two parts; the lower part slides horizontally to be able to place the preformed barlets, previously loaded with product, in the corresponding alveoli. There are two kinds:

• Semiautomatic sealers
• Automatic sealers

Controlled atmosphere packaging (eac).

The technology of controlled atmosphere packaging (EAC) uses semipermeable films in association with a known composition of gas introduced into the container, which provides the desired internal atmosphere over the life of the product composition.

In the closed container, the level of oxygen will decrease, and the level of CO2 will increase due to the effects of the natural respiration of the raw vegetable.

If the Butter Making Machines were completely waterproof, the product would be altered quite quickly as a result of anaerobic glycolysis with low oxygen pressures.

There are two packaging techniques in modified atmosphere :

• Vacuum compensated

The vacuum technique is used to remove the air inside the container, and once removed, the protective gas is injected, and the film is heat-sealed.

• Bell packing machines.
• Butter Packing Machines
• Automatic packaging machines
• By sweep

 This technique consists in displacing the atmospheric air of the container by sweeping the gas or mixture of gases to be used.

Butter Production Line and Butter Packing Machine

Butter Production Lines machines are used for the production of butter and cream, it has a container for the production of butter and cream. The capacity ranges between 50 and 300 l. It can be designed with one, two or three walls, as required. The inside of the container is made so that the butter does not stick. It includes a kneader and an agitator with hollow shaft worm gearbox. The energy is depends on the size of the tank. Main features

- We produce complete lines of butter processing, from cream tanks to final packaging equipment

- Butter machines for 10,000 kg of butter per hour

- Machinery for the production of butter in batches of up to 5000 l of cream

- With our continuous butter making machines not only butter can be produced, but also different types of spreads

- Low fat content of milk powder: 0.5%

- Long service life of the final product

- Our butter manufacturing lines are easy to use, compact and easy to maintain

It has different dosage units: Butter making machines can be equipped with different types of dispensers: for moisture, cultivation, oil (for the production of spreads), dry ingredients (mushrooms, herbs, cocoa, etc.) and salt grout. It can go in a straight line to the packaging machine. Butter Silos are integral to a flexible and continuous butter manufacturing process.

Benefits of Butter Production Line

Improvements in the design of the plates in a working butter. The package of plates include the "turbulence services cape" mode achieved

• The plates are doing by the hydraulic cutting machine that excludes the occurrence of intension in the metal, welding operations is provided in the special stands.
• Knives are made of high density material.
• Rubber with improved quality indicators is used in manufacturing.
• Butter work is equipped with regeneration system, automated and equipped with an automatic defrosting system (protection against power outage or increase).
• Handler has improved functionality in terms of dispersion of the base and provides a stable phase of the final product.
• Specification of the process line is to include high semi-hermetic cream grease separators with centrifugal sediment discharge.

Butter Packing Machine

Butter Packing Machines are designed for wrapping butter in aluminium foil or parchment paper. The machines are offered with different capacities, each of them packaging the product in a predetermined dosage range. The product is loaded by a bunker with stainless steel screws. All machine surfaces that come into contact with the product are made of stainless steel. The capacity is easy to adjust by frequency converter and depends on the dose and the type of packaging (packaging 200-250 g, capacity 35-70 pcs. /min).  Main features

- Products to be packed: butter, margarine, spreads edible fats, minced meat, curd, fresh cheese, and other pasta products

- Machine performance: 20 - 80 packages / min

- Package sizes: Machine modifications of 8 - 1000 g cover a wide dosage range and a wide variety of brick sizes

- Possibility of having different sized portions with a single machine, simply by adjusting the height of the brick